#define DEBUG // ######################### CONSTANTS ######################### // ######################### SETTINGS ######################### // ++++++++++++++++++++++++ Heating Element Relay ++++++++++++++++++++++++ #define HEATING_ELEMENT_DEFAULT_WINDOW_SIZE 1000 #define HEATING_ELEMENT_OUTPUT_PIN 24 #define HEATING_ELEMENT_MAX_HEAT_PWM_INTEGER 5 #define HEATING_ELEMENT_MAX_HEAT_PWM_FLOAT 5.0 #define HEATING_ELEMENT_MAX_WATTAGE 3000.0 // Minimum = 2000.0 #define HEATING_ELEMENT_AC_FREQUENCY_HZ 50.0 // ++++++++++++++++++++++++ Temperature ++++++++++++++++++++++++ #define PT100_BASE_INPUT_PIN A4 #define PT100_BASE_OUTPUT_PIN 30 #define PT100_BASE_TIME_BETWEEN_READINGS 100 #define PT100_UP_INPUT_PIN A5 #define PT100_UP_OUTPUT_PIN 31 #define PT100_UP_TIME_BETWEEN_READINGS 100 #define PT100_DOWN_INPUT_PIN A6 #define PT100_DOWN_OUTPUT_PIN 32 #define PT100_DOWN_TIME_BETWEEN_READINGS 100 #define PT100_BASE_DEFAULT_ADC_VMAX 1.081 #define PT100_BASE_DEFAULT_VS 4.87 #define PT100_BASE_DEFAULT_R1_RESISTENCE 606.0 #define PT100_BASE_DEFAULT_LINE_RESISTENCE 0.7 #define PT100_BASE_DEFAULT_OPERATION_RESISTENCE 0.0 #define PT100_UP_DEFAULT_ADC_VMAX 1.081 #define PT100_UP_DEFAULT_VS 4.87 #define PT100_UP_DEFAULT_R1_RESISTENCE 606.0 #define PT100_UP_DEFAULT_LINE_RESISTENCE 0.7 #define PT100_UP_DEFAULT_OPERATION_RESISTENCE 0.0 #define PT100_DOWN_DEFAULT_ADC_VMAX 1.081 #define PT100_DOWN_DEFAULT_VS 4.87 #define PT100_DOWN_DEFAULT_R1_RESISTENCE 606.0 #define PT100_DOWN_DEFAULT_LINE_RESISTENCE 0.7 #define PT100_DOWN_DEFAULT_OPERATION_RESISTENCE 0.0 // ++++++++++++++++++++++++ Mixer ++++++++++++++++++++++++ //#define MIXER_PIN 12 //#define MIXER_MAX_POSITION 255 // ++++++++++++++++++++++++ Pump ++++++++++++++++++++++++ #define PUMP_PIN 6 #define PUMP_SPEED_STOP 0 #define PUMP_SPEED_SLOW 64 #define PUMP_SPEED_AVERAGE 128 #define PUMP_SPEED_FAST 192 #define PUMP_SPEED_MAX 255 // ++++++++++++++++++++++++ Rotary Encoder ++++++++++++++++++++++++ #define ROTARY_ENCODER_INTERRUPT_NUMBER 1 // On Mega2560 boards, interrupt 1 is on pin 3 #define ROTARY_ENCODER_CLK_PIN 3 // Used for generating interrupts using CLK signal #define ROTARY_ENCODER_DT_PIN 22 // Used for reading DT signal #define ROTARY_ENCODER_SW_PIN 23 // Used for the push button switch #define ROTARY_ENCODER_DEBOUNCE_TIME 20 // Number of miliseconds to ignore new signals a signal is received // ++++++++++++++++++++++++ State Machine ++++++++++++++++++++++++ #define SETTING_WELCOME_TIMEOUT 100 #define SETTING_MAX_INACTIVITY_TIME 3000 #define MENU_MAX_DEPTH 10 #define MENU_INIT_VALUES -1,-1,-1,-1,-1,-1,-1,-1,-1,-1 #define MENU_SIZE_MAIN_MENU 17 #define SETTING_SERIAL_MONITOR_BAUD_RATE 9600 #define SETTING_SERIAL_MONITOR_WELCOME_MESSAGE "Let's start Brewing!" // ######################### LIBRARIES ######################### // ++++++++++++++++++++++++ LiquidCrystal_I2C ++++++++++++++++++++++++ #include #include #include #define LCD_I2C_ADDR 0x27 // <<----- Add your address here. Find it from I2C Scanner #define LCD_HORIZONTAL_RESOLUTION 16 #define LCD_VERTICAL_RESOLUTION 2 #define LCD_BACKLIGHT_PIN 3 #define LCD_EN_PIN 2 #define LCD_RW_PIN 1 #define LCD_RS_PIN 0 #define LCD_D4_PIN 4 #define LCD_D5_PIN 5 #define LCD_D6_PIN 6 #define LCD_D7_PIN 7 // ++++++++++++++++++++++++ PT100 +++++++++++++++++++++++++++++++++ #include // ++++++++++++++++++++++++ ENUM +++++++++++++++++++++++++++++++++ #include "CustomDataStructures.h" // ######################### TEMPLATES ######################### // ++++++++++++++++++++++++ Debug ++++++++++++++++++++++++ template void debugPrintVar( char *name, const T& value ); template void debugPrintVar( char *name, const T& value ) { Serial.print("["); Serial.print(name); Serial.print(":"); Serial.print(value); Serial.println("]"); } void debugPrintFunction( char *name ) { Serial.print("++++++++++++++++++++++++ "); Serial.print(name); Serial.println("++++++++++++++++++++++++"); } // ######################### VARIABLES ######################### // ++++++++++++++++++++++++ State Machine ++++++++++++++++++++++++ eRotaryEncoderMode rotaryEncoderMode; eMainMenuOptions mainMenuOption; ePresetsMenuOptions presetsMenuOption; eMaltMenuOptions maltMenuOption; eSettingsMenuOptions settingsMenuOption; eCookingStages cookingStage; // ++++++++++++++++++++++++ Global Variables ++++++++++++++++++++++++ boolean cooking; boolean bStageFirstRun; int clockStartTime; int clockCounter; int clockIgnore; boolean clockStart; boolean clockEnd; int cookTime; int cookTemperature; //cook_mode_list cookMode; //int cookMixerSpeed; int cookHeatPWM; int startpointTime; int betaGlucanaseTime; int debranchingTime; int proteolyticTime; int betaAmylaseTime; int alphaAmylaseTime; int mashoutTime; int recirculationTime; int spargeTime; int boilTime; int coolingTime; int startpointTemperature; int betaGlucanaseTemperature; int debranchingTemperature; int proteolyticTemperature; int betaAmylaseTemperature; int alphaAmylaseTemperature; int mashoutTemperature; int recirculationTemperature; int spargeTemperature; int boilTemperature; int coolingTemperature; //int menuSize; int menu_position[MENU_MAX_DEPTH] = {MENU_INIT_VALUES}; boolean refresh; boolean repaint; // ++++++++++++++++++++++++ Interrupts ++++++++++++++++++++++++ static unsigned long lastInterruptTime; // ++++++++++++++++++++++++ Rotary Encoder ++++++++++++++++++++++++ volatile int rotaryEncoderVirtualPosition = 0; volatile int rotaryEncoderMaxPosition = 1; volatile int rotaryEncoderMinPosition = 0; volatile int rotaryEncoderSingleStep = 1; volatile int rotaryEncoderMultiStep = 1; volatile boolean onISR = false; // ++++++++++++++++++++++++ Heating Element Relay ++++++++++++++++++++++++ int iWindowSize; // Time frame to operate in unsigned long windowStartTime; double dWattPerPulse; // ++++++++++++++++++++++++ Pump ++++++++++++++++++++++++ int iPumpSpeed; // Time frame to operate in // ######################### INITIALIZE ######################### // ++++++++++++++++++++++++ Library - LiquidCrystal_I2C ++++++++++++++++++++++++ LiquidCrystal_I2C lcd(LCD_I2C_ADDR, LCD_EN_PIN, LCD_RW_PIN, LCD_RS_PIN, LCD_D4_PIN, LCD_D5_PIN, LCD_D6_PIN, LCD_D7_PIN); // +++++++++++++++++++++++ PT100 +++++++++++++++++++++++ PT100 basePT100(PT100_BASE_OUTPUT_PIN, PT100_BASE_INPUT_PIN, PT100_BASE_TIME_BETWEEN_READINGS, PT100_BASE_DEFAULT_ADC_VMAX, PT100_BASE_DEFAULT_VS, PT100_BASE_DEFAULT_R1_RESISTENCE, PT100_BASE_DEFAULT_LINE_RESISTENCE, PT100_BASE_DEFAULT_OPERATION_RESISTENCE); PT100 upPT100(PT100_UP_OUTPUT_PIN, PT100_UP_INPUT_PIN, PT100_UP_TIME_BETWEEN_READINGS, PT100_UP_DEFAULT_ADC_VMAX, PT100_UP_DEFAULT_VS, PT100_UP_DEFAULT_R1_RESISTENCE, PT100_UP_DEFAULT_LINE_RESISTENCE, PT100_UP_DEFAULT_OPERATION_RESISTENCE); PT100 downPT100(PT100_DOWN_OUTPUT_PIN, PT100_DOWN_INPUT_PIN, PT100_DOWN_TIME_BETWEEN_READINGS, PT100_DOWN_DEFAULT_ADC_VMAX, PT100_DOWN_DEFAULT_VS, PT100_DOWN_DEFAULT_R1_RESISTENCE, PT100_DOWN_DEFAULT_LINE_RESISTENCE, PT100_DOWN_DEFAULT_OPERATION_RESISTENCE); // ######################### INTERRUPTS ######################### void xSetupRotaryEncoder( eRotaryEncoderMode newMode, int newPosition, int newMaxPosition, int newMinPosition, int newSingleStep, int newMultiStep ) { if( newMode >= 0 ) rotaryEncoderMode = newMode; if( newPosition >= 0 ) rotaryEncoderVirtualPosition = newPosition; if( newMaxPosition >= 0 ) rotaryEncoderMaxPosition = newMaxPosition; if( newMinPosition >= 0 ) rotaryEncoderMinPosition = newMinPosition; if( newSingleStep >= 0 ) rotaryEncoderSingleStep = newSingleStep; if( newMultiStep >= 0 ) rotaryEncoderMultiStep = newMultiStep; } void isr () { // Interrupt service routine is executed when a HIGH to LOW transition is detected on CLK unsigned long interruptTime = millis(); unsigned long diff = interruptTime - lastInterruptTime; lastInterruptTime = interruptTime; // If interrupts come faster than [ROTARY_ENCODER_DEBOUNCE_TIME]ms, assume it's a bounce and ignore if (diff > ROTARY_ENCODER_DEBOUNCE_TIME) { switch(rotaryEncoderMode) { // Input of rotary encoder controling menus case eRotaryEncoderMode_Menu: { if (!digitalRead(ROTARY_ENCODER_DT_PIN)) { rotaryEncoderVirtualPosition = (rotaryEncoderVirtualPosition + rotaryEncoderSingleStep); } else { rotaryEncoderVirtualPosition = rotaryEncoderVirtualPosition - rotaryEncoderSingleStep; } if (rotaryEncoderVirtualPosition > rotaryEncoderMaxPosition) { rotaryEncoderVirtualPosition = rotaryEncoderMinPosition; } if (rotaryEncoderVirtualPosition < rotaryEncoderMinPosition) { rotaryEncoderVirtualPosition = rotaryEncoderMaxPosition; } break; } // Input of rotary encoder controling time variables case eRotaryEncoderMode_Time: { if (!digitalRead(ROTARY_ENCODER_DT_PIN)) { if(rotaryEncoderVirtualPosition >= 60) { rotaryEncoderVirtualPosition = (rotaryEncoderVirtualPosition + rotaryEncoderMultiStep); } else { rotaryEncoderVirtualPosition = (rotaryEncoderVirtualPosition + rotaryEncoderSingleStep); } } else { if(rotaryEncoderVirtualPosition == rotaryEncoderMinPosition) { rotaryEncoderVirtualPosition = (rotaryEncoderVirtualPosition + 60); } else { if(rotaryEncoderVirtualPosition >= (60 + rotaryEncoderMultiStep)) { rotaryEncoderVirtualPosition = (rotaryEncoderVirtualPosition - rotaryEncoderMultiStep); } else { rotaryEncoderVirtualPosition = rotaryEncoderVirtualPosition - rotaryEncoderSingleStep; } } } if (rotaryEncoderVirtualPosition > rotaryEncoderMaxPosition) { rotaryEncoderVirtualPosition = rotaryEncoderMaxPosition; } if (rotaryEncoderVirtualPosition < rotaryEncoderMinPosition) { rotaryEncoderVirtualPosition = rotaryEncoderMinPosition; } break; } // Input of rotary encoder controling generic integer variables within a range between rotaryEncoderMinPosition and rotaryEncoderMaxPosition case eRotaryEncoderMode_Generic: { if (!digitalRead(ROTARY_ENCODER_DT_PIN)) { rotaryEncoderVirtualPosition = (rotaryEncoderVirtualPosition + rotaryEncoderSingleStep); } else { rotaryEncoderVirtualPosition = (rotaryEncoderVirtualPosition - rotaryEncoderSingleStep); } if (rotaryEncoderVirtualPosition > rotaryEncoderMaxPosition) { rotaryEncoderVirtualPosition = rotaryEncoderMaxPosition; } if (rotaryEncoderVirtualPosition < rotaryEncoderMinPosition) { rotaryEncoderVirtualPosition = rotaryEncoderMinPosition; } break; } default: { } } } repaint = true; refresh = true; } // ######################### START ######################### void xSafeHardwarePowerOff() { // analogWrite(MIXER_PIN, 0); // Turn mixer OFF for safety analogWrite(PUMP_PIN, PUMP_SPEED_STOP); // analogWrite values from 0 to 255 digitalWrite(HEATING_ELEMENT_OUTPUT_PIN, LOW); // Turn heading element OFF for safety //basePT100.xSafeHardwarePowerOff(); // Turn temperature sensor OFF for safety } void displayWelcome() { lcdPrint(" Let's start", " Brewing!"); // Write welcome delay(SETTING_WELCOME_TIMEOUT); // pause for effect } void setup() { // ++++++++++++++++++++++++ Rotary Encoder ++++++++++++++++++++++++ pinMode (ROTARY_ENCODER_CLK_PIN,INPUT); pinMode (ROTARY_ENCODER_DT_PIN, INPUT); pinMode (ROTARY_ENCODER_SW_PIN, INPUT); attachInterrupt (ROTARY_ENCODER_INTERRUPT_NUMBER, isr, FALLING); // ++++++++++++++++++++++++ Heating Element Relay ++++++++++++++++++++++++ pinMode (HEATING_ELEMENT_OUTPUT_PIN, OUTPUT); digitalWrite (HEATING_ELEMENT_OUTPUT_PIN, LOW); windowStartTime = millis(); dWattPerPulse = HEATING_ELEMENT_MAX_WATTAGE / HEATING_ELEMENT_AC_FREQUENCY_HZ; // ++++++++++++++++++++++++ Mixer ++++++++++++++++++++++++ // pinMode (MIXER_PIN, OUTPUT); // analogWrite (MIXER_PIN, 0); // ++++++++++++++++++++++++ Pump ++++++++++++++++++++++++ pinMode(PUMP_PIN, OUTPUT); // sets the pin as output iPumpSpeed = PUMP_SPEED_STOP; // Time frame to operate in analogWrite(PUMP_PIN, iPumpSpeed); // analogWrite values from 0 to 255 // ++++++++++++++++++++++++ Temperature Sensor PT100 ++++++++++++++++++++++++ //basePT100.setup(); /* analogReference (INTERNAL1V1); // EXTERNAL && INTERNAL2V56 && INTERNAL1V1 pinMode (PT100_OUTPUT_PIN, OUTPUT); // setup temperature sensor input pin digitalWrite (PT100_OUTPUT_PIN, LOW); // initialize sensor off */ // ++++++++++++++++++++++++ Serial Monitor ++++++++++++++++++++++++ Serial.begin (SETTING_SERIAL_MONITOR_BAUD_RATE); // setup terminal baud rate Serial.println (SETTING_SERIAL_MONITOR_WELCOME_MESSAGE); // print a start message to the terminal // ++++++++++++++++++++++++ Library - LiquidCrystal_I2C ++++++++++++++++++++++++ lcd.begin (LCD_HORIZONTAL_RESOLUTION,LCD_VERTICAL_RESOLUTION); // <<----- My LCD was 16x2 lcd.setBacklightPin (LCD_BACKLIGHT_PIN,POSITIVE); // Setup backlight pin lcd.setBacklight (HIGH); // Switch on the backlight // ######################### INITIALIZE ######################### // ++++++++++++++++++++++++ Rotary Encoder ++++++++++++++++++++++++ // set operation state | INPUT : eRotaryEncoderMode newMode, int newPosition, int newMaxPosition, int newMinPosition, int newSingleStep, int newMultiStep xSetupRotaryEncoder ( eRotaryEncoderMode_Disabled, 0, 0, 0, 0, 0 ); // ++++++++++++++++++++++++ State Machine ++++++++++++++++++++++++ presetsMenuOption = ePresetsMenu_Trigo; maltMenuOption = eMaltMenu_CastleMalting_Chteau_Pilsen_2RS; settingsMenuOption = eSettingsMenu_PT100_Element; cookingStage = eCookingStage_Startpoint; // ++++++++++++++++++++++++ Global Variables ++++++++++++++++++++++++ cooking = false; bStageFirstRun = true; clockStartTime = 0; clockCounter = 0; clockIgnore = 0; clockStart = false; clockEnd = false; cookTime = 3600; cookTemperature = 25; //cookMode = quick_start; //cookMixerSpeed = 120; cookHeatPWM = 5; startpointTime = 120; betaGlucanaseTime = 0; debranchingTime = 0; proteolyticTime = 0; betaAmylaseTime = 3600; alphaAmylaseTime = 1800; mashoutTime = 300; recirculationTime = 1200; spargeTime = 1200; boilTime = 5400; coolingTime = 120; startpointTemperature = 45; betaGlucanaseTemperature = 40; debranchingTemperature = 40; proteolyticTemperature = 50; betaAmylaseTemperature = 60; alphaAmylaseTemperature = 70; mashoutTemperature = 80; recirculationTemperature = 80; spargeTemperature = 80; boilTemperature = 100; coolingTemperature = 25; refresh = true; repaint = true; // ++++++++++++++++++++++++ Interrupts ++++++++++++++++++++++++ lastInterruptTime = 0; // ++++++++++++++++++++++++ PID ++++++++++++++++++++++++ iWindowSize = HEATING_ELEMENT_DEFAULT_WINDOW_SIZE; // Time frame to operate in // ######################### Code - Run Once ######################### xSafeHardwarePowerOff (); displayWelcome (); xSetupRotaryEncoder ( eRotaryEncoderMode_Menu, eMainMenu_GO, MENU_SIZE_MAIN_MENU - 1, 0, 1, 0 ); } // ######################### START ######################### void loop() { unsigned long inactivityTime = millis() - lastInterruptTime; if(inactivityTime > SETTING_MAX_INACTIVITY_TIME) { // Inactivity check if(refresh) { repaint = true; refresh = false; } displayStatus(); } else { displayMainMenu(); } operateMachine(); } void xPaintStatusTemplate() { // Clear LCD lcd.clear(); // Position the cursor at the begining of where the temperature template goes onto the screen lcd.home(); // Print the target and measured temperature template if(cooking) { lcd.print("ON : 000*C/000*C"); } else { lcd.print("OFF: 000*C/000*C"); } // Position the cursor at the begining of where the mode and time template goes onto the screen lcd.setCursor (0,LCD_VERTICAL_RESOLUTION-1); lcd.print("**** 00:00"); } void displayStatus() { // Check whether a template repaint is required if(repaint) { // Repaint the LCD template xPaintStatusTemplate(); // Reset the repaint flag after the repaint has been done repaint = false; } // Print positions with no numbers, before the measured temperature value lcd.setCursor (3,0); if (basePT100.getCurrentTemperature() < 10) { lcd.print(" "); } else { if (basePT100.getCurrentTemperature() < 100) { lcd.print(" "); } } // Print measured temperature value onto the LCD lcd.print(basePT100.getCurrentTemperature(), 1); // Print positions with no numbers, before the target temperature value lcd.setCursor (11,0); if (cookTemperature < 10) { lcd.print(" "); } else { if (cookTemperature < 100) { lcd.print(" "); } } // Print target temperature value onto the LCD lcd.print(cookTemperature); // Calculate the numbers on the timer clock int minutes = clockCounter / 60; int seconds = clockCounter - minutes * 60; // Position the cursor at the begining of where the timer goes onto the screen lcd.setCursor (10, 1); // Print the timer values onto the LCD if (minutes < 10) { lcd.print(" 0"); } else { if (minutes < 100) { lcd.print(" "); } } lcd.print(minutes); lcd.print(":"); if(seconds<10) { lcd.print("0"); } lcd.print(seconds); } void displayMainMenu() { switch(menu_position[0]) { case eMainMenu_GO: { MainMenu_GO(); menu_position[0] = -1; // reset operation state | INPUT : eRotaryEncoderMode newMode, int newPosition, int newMaxPosition, int newMinPosition, int newSingleStep, int newMultiStep xSetupRotaryEncoder( eRotaryEncoderMode_Menu, eMainMenu_GO, MENU_SIZE_MAIN_MENU - 1, 0, 1, 0 ); break; } case eMainMenu_Presets: { MainMenu_Presets(); menu_position[0] = -1; // reset operation state | INPUT : eRotaryEncoderMode newMode, int newPosition, int newMaxPosition, int newMinPosition, int newSingleStep, int newMultiStep xSetupRotaryEncoder( eRotaryEncoderMode_Menu, eMainMenu_Presets, MENU_SIZE_MAIN_MENU - 1, 0, 1, 0 ); break; } case eMainMenu_Malt: { MainMenu_Malt(); menu_position[0] = -1; // reset operation state | INPUT : eRotaryEncoderMode newMode, int newPosition, int newMaxPosition, int newMinPosition, int newSingleStep, int newMultiStep xSetupRotaryEncoder( eRotaryEncoderMode_Menu, eMainMenu_Malt, MENU_SIZE_MAIN_MENU - 1, 0, 1, 0 ); break; } case eMainMenu_Startpoint: { MainMenu_Startpoint(); menu_position[0] = -1; // reset operation state | INPUT : eRotaryEncoderMode newMode, int newPosition, int newMaxPosition, int newMinPosition, int newSingleStep, int newMultiStep xSetupRotaryEncoder( eRotaryEncoderMode_Menu, eMainMenu_Startpoint, MENU_SIZE_MAIN_MENU - 1, 0, 1, 0 ); break; } case eMainMenu_BetaGlucanase: { MainMenu_BetaGlucanase(); menu_position[0] = -1; // reset operation state | INPUT : eRotaryEncoderMode newMode, int newPosition, int newMaxPosition, int newMinPosition, int newSingleStep, int newMultiStep xSetupRotaryEncoder( eRotaryEncoderMode_Menu, eMainMenu_BetaGlucanase, MENU_SIZE_MAIN_MENU - 1, 0, 1, 0 ); break; } case eMainMenu_Debranching: { MainMenu_Debranching(); menu_position[0] = -1; // reset operation state | INPUT : eRotaryEncoderMode newMode, int newPosition, int newMaxPosition, int newMinPosition, int newSingleStep, int newMultiStep xSetupRotaryEncoder( eRotaryEncoderMode_Menu, eMainMenu_Settings, MENU_SIZE_MAIN_MENU - 1, 0, 1, 0 ); break; } case eMainMenu_Proteolytic: { MainMenu_Proteolytic(); menu_position[0] = -1; // reset operation state | INPUT : eRotaryEncoderMode newMode, int newPosition, int newMaxPosition, int newMinPosition, int newSingleStep, int newMultiStep xSetupRotaryEncoder( eRotaryEncoderMode_Menu, eMainMenu_Proteolytic, MENU_SIZE_MAIN_MENU - 1, 0, 1, 0 ); break; } case eMainMenu_BetaAmylase: { MainMenu_BetaAmylase(); menu_position[0] = -1; // reset operation state | INPUT : eRotaryEncoderMode newMode, int newPosition, int newMaxPosition, int newMinPosition, int newSingleStep, int newMultiStep xSetupRotaryEncoder( eRotaryEncoderMode_Menu, eMainMenu_BetaAmylase, MENU_SIZE_MAIN_MENU - 1, 0, 1, 0 ); break; } case eMainMenu_AlphaAmylase: { MainMenu_AlphaAmylase(); menu_position[0] = -1; // reset operation state | INPUT : eRotaryEncoderMode newMode, int newPosition, int newMaxPosition, int newMinPosition, int newSingleStep, int newMultiStep xSetupRotaryEncoder( eRotaryEncoderMode_Menu, eMainMenu_AlphaAmylase, MENU_SIZE_MAIN_MENU - 1, 0, 1, 0 ); break; } case eMainMenu_Mashout: { MainMenu_Mashout(); menu_position[0] = -1; // reset operation state | INPUT : eRotaryEncoderMode newMode, int newPosition, int newMaxPosition, int newMinPosition, int newSingleStep, int newMultiStep xSetupRotaryEncoder( eRotaryEncoderMode_Menu, eMainMenu_Mashout, MENU_SIZE_MAIN_MENU - 1, 0, 1, 0 ); break; } case eMainMenu_Recirculation: { MainMenu_Recirculation(); menu_position[0] = -1; // reset operation state | INPUT : eRotaryEncoderMode newMode, int newPosition, int newMaxPosition, int newMinPosition, int newSingleStep, int newMultiStep xSetupRotaryEncoder( eRotaryEncoderMode_Menu, eMainMenu_Recirculation, MENU_SIZE_MAIN_MENU - 1, 0, 1, 0 ); break; } case eMainMenu_Sparge: { MainMenu_Sparge(); menu_position[0] = -1; // reset operation state | INPUT : eRotaryEncoderMode newMode, int newPosition, int newMaxPosition, int newMinPosition, int newSingleStep, int newMultiStep xSetupRotaryEncoder( eRotaryEncoderMode_Menu, eMainMenu_Sparge, MENU_SIZE_MAIN_MENU - 1, 0, 1, 0 ); break; } case eMainMenu_Boil: { MainMenu_Boil(); menu_position[0] = -1; // reset operation state | INPUT : eRotaryEncoderMode newMode, int newPosition, int newMaxPosition, int newMinPosition, int newSingleStep, int newMultiStep xSetupRotaryEncoder( eRotaryEncoderMode_Menu, eMainMenu_Boil, MENU_SIZE_MAIN_MENU - 1, 0, 1, 0 ); break; } case eMainMenu_Hops: { MainMenu_Hops(); menu_position[0] = -1; // reset operation state | INPUT : eRotaryEncoderMode newMode, int newPosition, int newMaxPosition, int newMinPosition, int newSingleStep, int newMultiStep xSetupRotaryEncoder( eRotaryEncoderMode_Menu, eMainMenu_Hops, MENU_SIZE_MAIN_MENU - 1, 0, 1, 0 ); break; } case eMainMenu_Cooling: { MainMenu_Cooling(); menu_position[0] = -1; // reset operation state | INPUT : eRotaryEncoderMode newMode, int newPosition, int newMaxPosition, int newMinPosition, int newSingleStep, int newMultiStep xSetupRotaryEncoder( eRotaryEncoderMode_Menu, eMainMenu_Cooling, MENU_SIZE_MAIN_MENU - 1, 0, 1, 0 ); break; } case eMainMenu_Settings: { MainMenu_Settings(); menu_position[0] = -1; // reset operation state | INPUT : eRotaryEncoderMode newMode, int newPosition, int newMaxPosition, int newMinPosition, int newSingleStep, int newMultiStep xSetupRotaryEncoder( eRotaryEncoderMode_Menu, eMainMenu_Settings, MENU_SIZE_MAIN_MENU - 1, 0, 1, 0 ); break; } case eMainMenu_Back: { MainMenu_Back(); menu_position[0] = -1; // reset operation state | INPUT : eRotaryEncoderMode newMode, int newPosition, int newMaxPosition, int newMinPosition, int newSingleStep, int newMultiStep xSetupRotaryEncoder( eRotaryEncoderMode_Menu, eMainMenu_Settings, MENU_SIZE_MAIN_MENU - 1, 0, 1, 0 ); break; } default: { if(repaint) { // display menu lcd.clear(); lcd.home (); // go home lcd.print("Brewery Menu"); switch(rotaryEncoderVirtualPosition) { case eMainMenu_GO: { lcd.setCursor (0,1); // go to start of 2nd line lcd.print("-> GO "); break; } case eMainMenu_Presets: { lcd.setCursor (0,1); // go to start of 2nd line lcd.print("-> Presets "); break; } case eMainMenu_Malt: { lcd.setCursor (0,1); // go to start of 2nd line lcd.print("-> Malt "); break; } case eMainMenu_Startpoint: { lcd.setCursor (0,1); // go to start of 2nd line lcd.print("-> Startpoint "); break; } case eMainMenu_BetaGlucanase: { lcd.setCursor (0,1); // go to start of 2nd line lcd.print("-> BetaGlucanase"); break; } case eMainMenu_Debranching: { lcd.setCursor (0,1); // go to start of 2nd line lcd.print("-> Debranching "); break; } case eMainMenu_Proteolytic: { lcd.setCursor (0,1); // go to start of 2nd line lcd.print("-> Proteolytic "); break; } case eMainMenu_BetaAmylase: { lcd.setCursor (0,1); // go to start of 2nd line lcd.print("-> Beta Amylase "); break; } case eMainMenu_AlphaAmylase: { lcd.setCursor (0,1); // go to start of 2nd line lcd.print("-> Alpha Amylase"); break; } case eMainMenu_Mashout: { lcd.setCursor (0,1); // go to start of 2nd line lcd.print("-> Mashout "); break; } case eMainMenu_Recirculation: { lcd.setCursor (0,1); // go to start of 2nd line lcd.print("-> Recirculation"); break; } case eMainMenu_Sparge: { lcd.setCursor (0,1); // go to start of 2nd line lcd.print("-> Sparge "); break; } case eMainMenu_Boil: { lcd.setCursor (0,1); // go to start of 2nd line lcd.print("-> Boil "); break; } case eMainMenu_Hops: { lcd.setCursor (0,1); // go to start of 2nd line lcd.print("-> Hops "); break; } case eMainMenu_Cooling: { lcd.setCursor (0,1); // go to start of 2nd line lcd.print("-> Cooling "); break; } case eMainMenu_Settings: { lcd.setCursor (0,1); // go to start of 2nd line lcd.print("-> Settings "); break; } case eMainMenu_Back: { lcd.setCursor (0,1); // go to start of 2nd line lcd.print("-> Back "); break; } default: { // reset operation state | INPUT : eRotaryEncoderMode newMode, int newPosition, int newMaxPosition, int newMinPosition, int newSingleStep, int newMultiStep xSetupRotaryEncoder( eRotaryEncoderMode_Menu, eMainMenu_GO, MENU_SIZE_MAIN_MENU - 1, 0, 1, 0 ); } } repaint = false; } if ((digitalRead(ROTARY_ENCODER_SW_PIN))) { // check if pushbutton is pressed menu_position[0] = rotaryEncoderVirtualPosition; while (digitalRead(ROTARY_ENCODER_SW_PIN)) {} // wait til switch is released delay(10); // debounce break; } } } } void MainMenu_GO() { startBrewing(); backToStatus(); } void MainMenu_Presets() { backToStatus(); } void MainMenu_Malt() { backToStatus(); } void MainMenu_Startpoint() { startpointTime = getTimer( startpointTime ); startpointTemperature = xSetGenericValue( startpointTemperature, 0, 120, "temperature", "*C" ); backToStatus(); } void MainMenu_BetaGlucanase() { betaGlucanaseTime = getTimer( betaGlucanaseTime ); betaGlucanaseTemperature = xSetGenericValue( betaGlucanaseTemperature, 0, 120, "temperature", "*C" ); backToStatus(); } void MainMenu_Debranching() { debranchingTime = getTimer( debranchingTime ); debranchingTemperature = xSetGenericValue( debranchingTemperature, 0, 120, "temperature", "*C" ); backToStatus(); } void MainMenu_Proteolytic() { proteolyticTime = getTimer( proteolyticTime ); proteolyticTemperature = xSetGenericValue( proteolyticTemperature, 0, 120, "temperature", "*C" ); backToStatus(); } void MainMenu_BetaAmylase() { betaAmylaseTime = getTimer( betaAmylaseTime ); betaAmylaseTemperature = xSetGenericValue( betaAmylaseTemperature, 0, 120, "temperature", "*C" ); backToStatus(); } void MainMenu_AlphaAmylase() { alphaAmylaseTime = getTimer( alphaAmylaseTime ); alphaAmylaseTemperature = xSetGenericValue( alphaAmylaseTemperature, 0, 120, "temperature", "*C" ); backToStatus(); } void MainMenu_Mashout() { mashoutTime = getTimer( mashoutTime ); mashoutTemperature = xSetGenericValue( mashoutTemperature, 0, 120, "temperature", "*C" ); backToStatus(); } void MainMenu_Recirculation() { recirculationTime = getTimer( recirculationTime ); recirculationTemperature = xSetGenericValue( recirculationTemperature, 0, 120, "temperature", "*C" ); backToStatus(); } void MainMenu_Sparge() { spargeTime = getTimer( spargeTime ); spargeTemperature = xSetGenericValue( spargeTemperature, 0, 120, "temperature", "*C" ); backToStatus(); } void MainMenu_Boil() { boilTime = getTimer( boilTime ); boilTemperature = xSetGenericValue( boilTemperature, 0, 120, "temperature", "*C" ); backToStatus(); } void MainMenu_Hops() { backToStatus(); } void MainMenu_Cooling() { coolingTime = getTimer( coolingTime ); coolingTemperature = xSetGenericValue( coolingTemperature, 0, 120, "temperature", "*C" ); backToStatus(); } void MainMenu_Settings() { iPumpSpeed = xSetGenericValue( iPumpSpeed, 0, 255, "Pump Speed", "PWM" ); backToStatus(); } void MainMenu_Back() { backToStatus(); } void xCountTheTime( int temperatureRange ) { unsigned long now = millis(); // Check if the machine is in the right temperature range, for the current mode, if(!(basePT100.getCurrentTemperature() > (cookTemperature - temperatureRange) && basePT100.getCurrentTemperature() < (cookTemperature + temperatureRange))) { clockIgnore += now - clockStartTime - clockIgnore; } // Calculate the remaining time on the clock clockCounter = cookTime - (now - clockStartTime - clockIgnore); #ifdef DEBUG debugPrintFunction("xCountTheTime"); debugPrintVar("millis()", now); debugPrintVar("clockStartTime", clockStartTime); debugPrintVar("clockIgnore", clockIgnore); debugPrintVar("clockCounter", clockCounter); #endif } bool isTimeLeft() { if( clockCounter > 0 ) { return true; } return false; } double ulWattToWindowTime( double ulAppliedWatts ) { double ulPulsesRequired = ulAppliedWatts / dWattPerPulse; return (double)iWindowSize / 1000.0 * ulPulsesRequired; } bool xRegulateTemperature() { double difference = basePT100.getCurrentTemperature() - cookTemperature; bool overTemperature = false; double wattage = 0.0; // Deviation between the cook temperature set and the cook temperature measured if( difference < 0.0 ) { difference = difference * (-1.0); overTemperature = true; } // Calculate applied wattage, based on the distance from the target temperature if( overTemperature ) { // turn it off wattage = 0.0; } else { if(difference <= 1) { // turn it off wattage = 0.0; } else { if(difference <= 3) { // pulse lightly at 500 watt wattage = 500.0; } else { if(difference <= 6) { // pulse moderately at 1000 watt wattage = 1000.0; } else { if(difference <= 9) { // pulse hardly at 2000 watt wattage = 2000.0; } else { //pulse constantly at HEATING_ELEMENT_MAX_WATTAGE watt wattage = HEATING_ELEMENT_MAX_WATTAGE; } } } } } // Update the recorded time for the begining of the window, if the previous window has passed while((millis() - windowStartTime) > iWindowSize) { // Check if it's time to vary the pulse width modulation and if so do it by shifting the "Relay in ON" Window windowStartTime += iWindowSize; } // Apply wattage to the element at the right time if( ulWattToWindowTime( wattage ) > (millis() - windowStartTime)) { digitalWrite(HEATING_ELEMENT_OUTPUT_PIN,HIGH); } else { digitalWrite(HEATING_ELEMENT_OUTPUT_PIN,LOW); } } bool xRegulatePumpSpeed() { analogWrite(PUMP_PIN, iPumpSpeed); // analogWrite values from 0 to 255 } void xWarnClockEnded() { /// TODO } void xStageFirstRun( int stageTime, int stageTemperature, int stagePumpSpeed ) { // Set the clock cookTime = stageTime; // Set the target temperature cookTemperature = stageTemperature; // Reset the clock clockStartTime = millis(); clockIgnore = 0; // Set the pump speed iPumpSpeed = stagePumpSpeed; } void xTransitionIntoStage_GlobalVariables(eCookingStages nextStage) { // Reset global stage variables bStageFirstRun = true; cookingStage = nextStage; } void xTransitionIntoStage(eCookingStages nextStage) { // Turn off all hardware that can damage itself if the machine is not cooking xSafeHardwarePowerOff(); // Warn the user a stage has ended xWarnClockEnded(); // Reset global stage variables xTransitionIntoStage_GlobalVariables( nextStage ); } void xBasicStageOperation( int iStageTime, int iStageTemperature, int iStageTemperatureRange, eCookingStages nextStage ) { if(bStageFirstRun) { // Don't run this again bStageFirstRun = false; // When the stage should be skipped if( iStageTime == 0) { // Continue to the next stage xTransitionIntoStage_GlobalVariables( nextStage ); // There is nothing to do, in this stage return; } else { // Set the clock, target temperature and Reset the clock xStageFirstRun( iStageTime, iStageTemperature, PUMP_SPEED_SLOW ); } } else { // Account for time spent at the target temperature | Input 1: range in ÂșC within which the target temperature is considered to be reached xCountTheTime( iStageTemperatureRange ); if( isTimeLeft() ) { // Do temperature control xRegulateTemperature(); // Do flow control xRegulatePumpSpeed(); } else { // Continue to the next stage xTransitionIntoStage( nextStage ); // There is nothing to do, in this stage return; } } // There is nothing to do, in this iteration return; } void xWarnCookEnded() { /// TODO } void operateMachine() { // Measure temperature, for effect basePT100.measure(); upPT100.measure(); downPT100.measure(); // If cooking is done, return (this is a nice place to double check safety and ensure the cooking parts aren't on. if(!cooking) { xSafeHardwarePowerOff(); return; } // Operate the machine according to the current mode switch(cookingStage) { case eCookingStage_Startpoint: { // A basic operation for a basic stage xBasicStageOperation( startpointTime, startpointTemperature, 1, eCookingStage_BetaGlucanase ); // There is nothing to do, in this iteration break; } case eCookingStage_BetaGlucanase: { // A basic operation for a basic stage xBasicStageOperation( betaGlucanaseTime, betaGlucanaseTemperature, 1, eCookingStage_Debranching ); // There is nothing to do, in this iteration break; } case eCookingStage_Debranching: { // A basic operation for a basic stage xBasicStageOperation( debranchingTime, debranchingTemperature, 1, eCookingStage_Proteolytic ); // There is nothing to do, in this iteration break; } case eCookingStage_Proteolytic: { // A basic operation for a basic stage xBasicStageOperation( proteolyticTime, proteolyticTemperature, 1, eCookingStage_BetaAmylase ); // There is nothing to do, in this iteration break; } case eCookingStage_BetaAmylase: { // A basic operation for a basic stage xBasicStageOperation( betaAmylaseTime, betaAmylaseTemperature, 1, eCookingStage_AlphaAmylase ); // There is nothing to do, in this iteration break; } case eCookingStage_AlphaAmylase: { // A basic operation for a basic stage xBasicStageOperation( alphaAmylaseTime, alphaAmylaseTemperature, 1, eCookingStage_Mashout ); // There is nothing to do, in this iteration break; } case eCookingStage_Mashout: { // A basic operation for a basic stage xBasicStageOperation( mashoutTime, mashoutTemperature, 1, eCookingStage_Recirculation ); // There is nothing to do, in this iteration break; } case eCookingStage_Recirculation: { // A basic operation for a basic stage xBasicStageOperation( recirculationTime, recirculationTemperature, 1, eCookingStage_Sparge ); // There is nothing to do, in this iteration break; } case eCookingStage_Sparge: { // A basic operation for a basic stage xBasicStageOperation( spargeTime, spargeTemperature, 1, eCookingStage_Boil ); // There is nothing to do, in this iteration break; } case eCookingStage_Boil: { // A basic operation for a basic stage xBasicStageOperation( boilTime, boilTemperature, 1, eCookingStage_Cooling ); // There is nothing to do, in this iteration break; } case eCookingStage_Cooling: { // A basic operation for a basic stage xBasicStageOperation( coolingTime, coolingTemperature, 1, eCookingStage_Done ); // There is nothing to do, in this iteration break; } default : { // Update state cooking = false; // Warn the user that the cooking is done xWarnCookEnded(); } } } // #################################################### Helpers ################################################################## void startBrewing() { cooking = true; } void stopBrewing() { cooking = false; } void backToStatus() { lastInterruptTime = millis() - SETTING_MAX_INACTIVITY_TIME - 1; } // #################################################### Helpers ################################################################## // #################################################### Set Variables ################################################################## int getTimer(int init) { // set operation state | INPUT : eRotaryEncoderMode newMode, int newPosition, int newMaxPosition, int newMinPosition, int newSingleStep, int newMultiStep xSetupRotaryEncoder( eRotaryEncoderMode_Time, init, 7200, 0, 1, 30 ); // initialize variables int rotaryEncoderPreviousPosition = 0; int minutes = 0; int seconds = 0; // Setup Screen lcd.clear(); lcd.home(); lcd.print("Set Time"); lcd.setCursor (0,LCD_VERTICAL_RESOLUTION-1); lcd.print(" 0:00"); while(true) { // Check if pushbutton is pressed if ((digitalRead(ROTARY_ENCODER_SW_PIN))) { // Wait until switch is released while (digitalRead(ROTARY_ENCODER_SW_PIN)) {} // debounce delay(10); // Job is done, break the circle break; } else { // Don't forget to keep an eye on the cooking operateMachine(); } // display current timer if (rotaryEncoderVirtualPosition != rotaryEncoderPreviousPosition) { rotaryEncoderPreviousPosition = rotaryEncoderVirtualPosition; minutes = rotaryEncoderVirtualPosition/60; seconds = rotaryEncoderVirtualPosition-minutes*60; lcd.setCursor (0,LCD_VERTICAL_RESOLUTION-1); lcd.print(" "); lcd.print(minutes); lcd.print(":"); if(seconds<10) { lcd.print("0"); } lcd.print(seconds); lcd.println(" "); } } return rotaryEncoderVirtualPosition; } int getTemperature(int init) { // set operation state rotaryEncoderMode = eRotaryEncoderMode_Generic; rotaryEncoderVirtualPosition = init; // initialize variables int rotaryEncoderPreviousPosition = 0; // Setup Screen lcd.clear(); lcd.home(); lcd.print("Set Temperature"); lcd.setCursor (0,LCD_VERTICAL_RESOLUTION-1); lcd.print(" 0 *C"); rotaryEncoderMaxPosition = TEMPERATURE_SETTING_MAX_VALUE; while(true) { // Check if pushbutton is pressed if ((digitalRead(ROTARY_ENCODER_SW_PIN))) { // Wait until switch is released while (digitalRead(ROTARY_ENCODER_SW_PIN)) {} // debounce delay(10); // Job is done, break the circle break; } else { // Don't forget to keep an eye on the cooking operateMachine(); } // display current timer if (rotaryEncoderVirtualPosition != rotaryEncoderPreviousPosition) { rotaryEncoderPreviousPosition = rotaryEncoderVirtualPosition; lcd.setCursor (0,LCD_VERTICAL_RESOLUTION-1); lcd.print(" "); if(rotaryEncoderVirtualPosition<10) { lcd.print(" "); } else { if(rotaryEncoderVirtualPosition<100) { lcd.print(" "); } } lcd.print(rotaryEncoderVirtualPosition); lcd.print(" *C"); lcd.println(" "); } } return rotaryEncoderVirtualPosition; } int xSetGenericValue(int init, int min, int max, char *valueName, char *unit) { // set operation state | INPUT : eRotaryEncoderMode newMode, int newPosition, int newMaxPosition, int newMinPosition, int newSingleStep, int newMultiStep xSetupRotaryEncoder( eRotaryEncoderMode_Generic, init, max, min, 1, 5 ); // initialize variables int rotaryEncoderPreviousPosition = 0; // Setup Screen lcd.clear(); lcd.home(); lcd.print( "Set " ); lcd.print( valueName ); lcd.setCursor ( 0 , LCD_VERTICAL_RESOLUTION - 1 ); lcd.print( " 0 " ); lcd.print( unit ); rotaryEncoderMaxPosition = TEMPERATURE_SETTING_MAX_VALUE; while(true) { // Check if pushbutton is pressed if ( digitalRead(ROTARY_ENCODER_SW_PIN) ) { // Wait until switch is released while ( digitalRead(ROTARY_ENCODER_SW_PIN) ) {} // debounce delay( 10 ); // Job is done, break the circle break; } else { // Don't forget to keep an eye on the cooking operateMachine(); } // Check if there was an update by the rotary encoder if( rotaryEncoderVirtualPosition != rotaryEncoderPreviousPosition ) { rotaryEncoderPreviousPosition = rotaryEncoderVirtualPosition; lcd.setCursor( 0, LCD_VERTICAL_RESOLUTION - 1 ); lcd.print( " " ); if( rotaryEncoderVirtualPosition < 10 ) { lcd.print( " " ); } else { if( rotaryEncoderVirtualPosition < 100 ) { lcd.print( " " ); } } lcd.print( rotaryEncoderVirtualPosition ); lcd.print( " *C" ); lcd.println( " " ); } } return rotaryEncoderVirtualPosition; } // ###################### Set Variables ################################################## void lcdPrint(String title, String message) { int messageLength = message.length(); lcd.clear(); // print title lcd.home(); lcd.print(title); // print message if(messageLength <= LCD_HORIZONTAL_RESOLUTION) { lcd.setCursor(0,LCD_VERTICAL_RESOLUTION-1); lcd.print(message); delay(1000); } // print scrolling message else { String output_message = " "; output_message += message; messageLength = output_message.length(); // Adjust the message size for proper printing if ( messageLength & 1 == 1 ) { output_message+=" "; messageLength+=2; } // print scrolling message for (int cursor = 0; cursor < messageLength - LCD_HORIZONTAL_RESOLUTION; cursor+=2) { lcd.setCursor(0,LCD_VERTICAL_RESOLUTION-1); lcd.print(output_message.substring(cursor, cursor+16)); delay(500); } } }